Doosan G25P-5 manuales

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Doosan G25P-5 Manual de servicio (306 paginas)


Marca: Doosan | Categoria: Motor | Tamaño: 14.82 MB |

 

Tabla de contenidos

Service Manual

1

Important Safety Information

3

Chapter 4. ENGINE ELECTRICAL

6

Chapter 5. ENGINE MANAGEMENT

6

SYSTEM (EMS)

6

Chapter 6. LPG FUEL DELIVERY

7

Chapter 7. MPI GASOLINE FUEL

7

DELIVERY SYSTEM

7

Precautions before Service

9

Replacement Part

10

Rubber Parts

10

Oil and Grease

10

Genuine Part

10

Electrical System

10

Tightening Torque

12

Recommended Lubricants

13

Lubricant Capacities

13

General Specification

15

General Maintenance

18

Engine Oil Classification

19

Checking Engine Oil Level

20

Checking Compressed Pressure

21

Cooling System Maintenance

22

Checking Belt for Damage

24

Adjusting

24

Ignition System Maintenance

25

Inspection of Spark Plug

26

Spark Plugs

27

Fuel System Maintenance

28

Exhaust System Maintenance

29

Maintenance Schedule

30

Technical Specifications

33

Shells Selection Table

35

Recommended Torque Values

38

Engine Exploded View (2 of 2)

42

Intake manifold and gasket

43

Exhaust Manifold and Gasket

47

Timing Belt

49

Timing Belt Tensioner

53

PCV Valve

54

Crankcase Ventilation

55

Service Procedure

56

Crankshaft Timing Pulley

57

Crankshaft Front Seal

58

Camshaft Case Cover and

59

Crankshaft Accessory Pulley

59

Timing Belt Rear Cover

60

Rocker Arms, Linkage, Valve

61

Cooling System

62

Testing and Adjusting

64

Thermostat Housing

68

Water Pump

69

Lubrication System

70

Instrument Panel

72

(1) Engine Oil Light

72

Oil Pan

73

Oil Pump

74

Oil Pump Assembly

75

Camshaft Case Assembly

76

Cylinder Head

80

Valve, Spring or Seal

81

Engine Disassembly

83

Engine Assembly

87

Cylinder Block

92

Crankshaft

93

Important

94

Specifications

103

Ignition System

104

Inspection of Ignition Coil

105

Spark Plug Wire Inspection

106

Spark Plug Wire Replacement

106

Spark Plug Replacement

107

CAUTION

107

Spark Plug Inspection

107

Charging System

109

D187478

110

Troubleshooting Procedure

112

13.2~15.4V

114

STARTING SYSTEM

117

Diagnosis Procedure

118

Start Relay Tests

120

Troubleshooting

121

Starter Repair

122

WARNING

122

General Information

123

Service Standard

128

Component Location

129

General Description

133

(Dual Fuel Only)

134

LPG Fuel System Operation

136

Electronic Throttle System

144

Exhaust System

146

CAUTION—PROPER WIRING

151

G424F EMS (Engine Management

154

System) Overview

154

EMS Inspection and Repair

163

Camshaft Position Sensor

165

(G424FE- Dual Fuel Only)

165

Removal

165

Tighten

166

Crankshaft Position Sensor

167

Sensor

168

IAT (Intake Air Temperature)

169

[CIRCUIT DIAGRAM]

170

[HARNESS CONNECTORS]

170

ECM

173

LP Fuel Temperature Sensor

174

Angle Sensor-Accelerator

175

Electronic Throttle Body

178

Removal and Installation

179

WARNING - PROPER USE

179

Hose Connections

180

Certified System Connections

180

DIAGRAM NOTES

181

Removal and Installation of

182

N-2007 LP Regulator

182

VACUUM PORT BARB

184

ALTERNATE VACUUM

184

PORT BARB

184

Tests and Adjustments

185

WARNING—PROPER USE

185

Idle Mixture Adjustment

188

Parts Description

191

WARNING – PROPER USE

195

DWG NO 5555-1243

196

Regulator/Converter

197

CA100 Mixer for G424F Engine

205

CA100 Disassembled Service

208

Figure R3

211

Figure R4

211

Figure R5

211

Figure R6

211

Figure R8

212

Figure R9

212

Figure R7

212

N2001 Disassembled Service

213

Specification

214

Components Location

215

Fuel Pressure Test

216

Injector

218

Inspection

220

Installation

220

Fuel Pump

221

Preliminary Checks

222

Basic Troubleshooting Guide

223

Basic Inspection Procedure

224

Basic Troubleshooting

235

Surges and/or Stumbles

236

Acceleration

239

Acceleration (cont’d.)

240

Detonation / Spark Knock

241

Backfire

242

Dieseling, Run-on

242

Cuts Out, Misses

245

High Idle Speed

247

Displaying Fault Codes (DFC)

251

Clearing Fault (DFC) Codes

251

Fault Action Descriptions

252

Fault List Definitions

252

Appendix

281

280 Appendix

282

MotoView Display Screens

283

282 Appendix

284

283 Appendix

285

284 Appendix

286

285 Appendix

287

286 Appendix

288

287 Appendix

289

288 Appendix

290

290 Appendix

292

291 Appendix

293

293 Appendix

295

Copy the .dll file to the

295

TDDBLL directory

295

Copy the .mfu update file to

295

294 Appendix

296

Select “PCM-1” in the

296

296 Appendix

298

Ground Speed Limits (Option)

299

298 Appendix

300

LPG And LPG Fuel Tanks

301

LPG Fuel Tanks

302

Installing LPG Fuel Tanks

302

LPG Fuel Tank Components

302

Fuel Gauge

303

Service Valve

303

Quick Disconnect Coupling

304

Filler Valve

304

Regulatory Compliance

305

Abbreviations

306

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